Contact1#

Performing a ‘Hertz contact problem’ with the assumption of frictionless contact The master mesh is considered non-deformable.

WARNING#

The assumption of small displacements is highly questionable for this simulation.

Contact1
Contact1
Eps max = 0.38 %
Eps max = 0.76 %
Eps max = 1.15 %
Eps max = 1.76 %
Eps max = 2.20 %
Eps max = 2.63 %
Eps max = 3.58 %
Eps max = 3.79 %
Eps max = 3.99 %
Eps max = 4.19 %
Eps max = 4.38 %
Eps max = 4.58 %
Eps max = 5.03 %
Eps max = 5.53 %
Eps max = 6.02 %
Eps max = 7.10 %
Eps max = 7.49 %
Eps max = 7.92 %
Eps max = 8.36 %
Eps max = 8.98 %
Eps max = 9.61 %
Eps max = 10.24 %
Eps max = 10.87 %
Eps max = 11.50 %
Eps max = 12.12 %
Eps max = 12.75 %
Eps max = 13.38 %
Eps max = 14.01 %
Eps max = 14.64 %
Eps max = 15.26 %


==================== Mesh ====================

Element type: QUAD4
Ne = 400, Nn = 441

==================== Model ====================

Isotropic:
E = 2.10e+05, v = 0.3
planeStress = True
thickness = 3.33e+00

solver:scipy

============= Boundary Conditions =============

Unspecified.

=================== Results ===================


W def = 202448.77

Svm max = 75667.12

Evm max = 46.01 %

Ux max = 1.39e-01
Ux min = -1.56e-01

Uy max = 0.00e+00
Uy min = -9.83e-01

=================== TicTac ===================

Mesh: 23.134 ms
Boundary Conditions: 406.265 µs
PostProcessing: 235.847 ms
Matrix: 16.380 ms
Solver: 115.092 ms

Generate movie 01/30 (3.33 %) 8.35 s
Generate movie 02/30 (6.67 %) 8.90 s
Generate movie 03/30 (10.00 %) 6.82 s
Generate movie 04/30 (13.33 %) 6.54 s
Generate movie 05/30 (16.67 %) 6.35 s
Generate movie 06/30 (20.00 %) 6.17 s
Generate movie 07/30 (23.33 %) 5.87 s
Generate movie 08/30 (26.67 %) 5.51 s
Generate movie 09/30 (30.00 %) 5.25 s
Generate movie 10/30 (33.33 %) 5.10 s
Generate movie 11/30 (36.67 %) 4.80 s
Generate movie 12/30 (40.00 %) 4.59 s
Generate movie 13/30 (43.33 %) 4.32 s
Generate movie 14/30 (46.67 %) 4.04 s
Generate movie 15/30 (50.00 %) 3.79 s
Generate movie 16/30 (53.33 %) 3.54 s
Generate movie 17/30 (56.67 %) 3.28 s
Generate movie 18/30 (60.00 %) 3.06 s
Generate movie 19/30 (63.33 %) 2.81 s
Generate movie 20/30 (66.67 %) 2.56 s
Generate movie 21/30 (70.00 %) 2.28 s
Generate movie 22/30 (73.33 %) 2.04 s
Generate movie 23/30 (76.67 %) 1.77 s
Generate movie 24/30 (80.00 %) 1.55 s
Generate movie 25/30 (83.33 %) 1.26 s
Generate movie 26/30 (86.67 %) 1.03 s
Generate movie 27/30 (90.00 %) 794.15 ms
Generate movie 28/30 (93.33 %) 506.04 ms
Generate movie 29/30 (96.67 %) 255.94 ms
Generate movie 30/30 (100.00 %) 0.00 µs

 17 # TODO: Compare results with analytical values ?
 18
 19 import matplotlib.pyplot as plt
 20 import numpy as np
 21
 22 from EasyFEA import Display, Folder, Models, ElemType, Simulations, PyVista
 23 from EasyFEA.Geoms import Point, Domain, Points
 24
 25 if __name__ == "__main__":
 26     Display.Clear()
 27
 28     # ----------------------------------------------
 29     # Configuration
 30     # ----------------------------------------------
 31     dim = 2
 32
 33     # outputs
 34     folder = Folder.Results_Dir()
 35     pltIter = False
 36     makeMovie = True
 37     result = "uy"
 38
 39     # geom
 40     R = 10
 41     height = R
 42     thickness = R / 3
 43
 44     # load
 45     N = 30
 46     inc = 1e-0 / N
 47     cx, cy = 0, -1
 48
 49     # ----------------------------------------------
 50     # Meshes
 51     # ----------------------------------------------
 52
 53     meshSize = R / 20
 54
 55     # slave mesh
 56     contour_slave = Domain(Point(-R / 2, 0), Point(R / 2, height), meshSize)
 57     if dim == 2:
 58         mesh_slave = contour_slave.Mesh_2D([], ElemType.QUAD4, isOrganised=True)
 59     else:
 60         mesh_slave = contour_slave.Mesh_Extrude(
 61             [], [0, 0, -thickness], [4], ElemType.HEXA8, isOrganised=True
 62         )
 63
 64     # nodes_slave = mesh_slave.Get_list_groupElem(dim-1)[0].nodes
 65     nodes_slave = mesh_slave.Nodes_Conditions(lambda x, y, z: y == height)
 66     nodes_y0 = mesh_slave.Nodes_Conditions(lambda x, y, z: y == 0)
 67
 68     # master mesh
 69     r = R / 2
 70     p0 = Point(-R / 2, height, r=r)
 71     p1 = Point(R / 2, height, r=r)
 72     p2 = Point(R / 2, height + R)
 73     p3 = Point(-R / 2, height + R)
 74     contour_master = Points([p0, p1, p2, p3])
 75
 76     yMax = height + np.abs(r)
 77     if dim == 2:
 78         master_mesh = contour_master.Mesh_2D([], ElemType.TRI3)
 79     else:
 80         master_mesh = contour_master.Mesh_Extrude(
 81             [], [0, 0, -thickness - 2], [4], ElemType.TETRA4
 82         )
 83         groupMaster = master_mesh.Get_list_groupElem(dim - 1)[0]
 84         if len(master_mesh.Get_list_groupElem(dim - 1)) > 1:
 85             Display.MyPrintError(
 86                 f"The {groupMaster.elemType.name} element group is used. In 3D, TETRA AND HEXA elements are recommended."
 87             )
 88     master_mesh.Translate(dz=-(master_mesh.center[2] - mesh_slave.center[2]))
 89
 90     # Display.Plot_Tags(mesh_master, alpha=0.1, showId=True)
 91
 92     # get master nodes
 93     # nodes_master = mesh_master.Get_list_groupElem(dim-1)[0].nodes
 94     if dim == 2:
 95         nodes_master = master_mesh.Nodes_Tags(["L0", "L1"])
 96     else:
 97         nodes_master = master_mesh.Nodes_Tags(["S1", "S2"])
 98
 99     # # plot meshes
100     # ax = Display.Plot_Mesh(master_mesh, alpha=0)
101     # Display.Plot_Mesh(mesh_slave, ax=ax, alpha=0)
102     # # add nodes interface
103     # ax.scatter(*mesh_slave.coord[nodes_slave, :dim].T, label="slave nodes")
104     # ax.scatter(*master_mesh.coord[nodes_master, :dim].T, label="master nodes")
105     # ax.legend()
106     # ax.set_title("Contact nodes")
107
108     # ----------------------------------------------
109     # Simulation
110     # ----------------------------------------------
111     material = Models.Elastic.Isotropic(
112         dim, E=210000, v=0.3, planeStress=True, thickness=thickness
113     )
114     simu = Simulations.Elastic(mesh_slave, material)
115
116     list_master_mesh = [master_mesh]
117
118     if pltIter:
119         ax = Display.Plot_Result(simu, result, deformFactor=1)
120
121     for i in range(N):
122         master_mesh = master_mesh.copy()
123         master_mesh.Translate(cx * inc, cy * inc)
124
125         list_master_mesh.append(master_mesh)
126
127         convergence = False
128
129         coordo_old = simu.Results_displacement_matrix() + simu.mesh.coord
130
131         while not convergence:
132             # apply new boundary conditions
133             simu.Bc_Init()
134             simu.add_dirichlet(nodes_y0, [0] * dim, simu.Get_unknowns())
135
136             nodes, newU = simu.Get_contact(master_mesh, nodes_slave, nodes_master)
137
138             if nodes.size > 0:
139                 simu.add_dirichlet(nodes, [newU[:, 0], newU[:, 1]], ["x", "y"])
140
141             simu.Solve()
142
143             # check if there is no new nodes in the master mesh
144             oldSize = nodes.size
145             nodes, __ = simu.Get_contact(master_mesh, nodes_slave, nodes_master)
146             convergence = oldSize == nodes.size
147
148         simu.Save_Iter()
149
150         print(f"Eps max = {simu.Result('Strain').max() * 100:3.2f} %")
151
152         if pltIter:
153             Display.Plot_Result(simu, result, plotMesh=True, deformFactor=1, ax=ax)
154             Display.Plot_Mesh(master_mesh, alpha=0, ax=ax)
155             ax.set_title(result)
156             if dim == 3:
157                 Display._Axis_equal_3D(
158                     ax, np.concatenate((master_mesh.coord, mesh_slave.coord), 0)
159                 )
160
161             # # Plot arrows
162             # if nodes.size >0:
163             #     # get the nodes coordinates on the interface
164             #     coordinates = groupMaster.Get_GaussCoordinates_e_p('mass').reshape(-1,3)
165             #     ax.scatter(*coordinates[:,:dim].T)
166
167             #     coordo_new = simu.Results_displacement_matrix() + simu.mesh.coord
168             #     ax.scatter(*coordo_old[nodes,:dim].T)
169             #     incU = coordo_new - coordo_oldq
170             #     [ax.arrow(*coordo_old[node, :dim], *incU[node,:dim],length_includes_head=True) for node in nodes]
171
172             plt.pause(1e-12)
173
174     print(simu)
175
176     # ----------------------------------------------
177     # Results
178     # ----------------------------------------------
179     if makeMovie:
180
181         def DoAnim(plotter, n):
182             simu.Set_Iter(n)
183             PyVista.Plot(
184                 simu,
185                 "Svm",
186                 1,
187                 style="surface",
188                 color="k",
189                 plotter=plotter,
190                 nColors=10,
191                 show_grid=True,
192             )
193             PyVista.Plot(list_master_mesh[n], plotter=plotter, plotMesh=True, alpha=0.2)
194
195         PyVista.Movie_func(DoAnim, N, folder=folder, filename=f"{result}.gif")
196
197     if not pltIter:
198         plotter = PyVista.Plot(simu, result, plotMesh=True, deformFactor=1)
199         PyVista.Plot_Mesh(master_mesh, alpha=0.4, plotter=plotter)
200         plotter.show()
201
202     plt.show()

Total running time of the script: (0 minutes 10.448 seconds)

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