Contact1#

Performing a ‘Hertz contact problem’ with the assumption of frictionless contact The master mesh is considered non-deformable.

WARNING#

The assumption of small displacements is highly questionable for this simulation.

Contact1
Contact1
Eps max = 0.38 %
Eps max = 0.76 %
Eps max = 1.15 %
Eps max = 1.76 %
Eps max = 2.20 %
Eps max = 2.63 %
Eps max = 3.58 %
Eps max = 3.79 %
Eps max = 3.99 %
Eps max = 4.19 %
Eps max = 4.38 %
Eps max = 4.58 %
Eps max = 5.03 %
Eps max = 5.53 %
Eps max = 6.02 %
Eps max = 7.10 %
Eps max = 7.49 %
Eps max = 7.92 %
Eps max = 8.36 %
Eps max = 8.98 %
Eps max = 9.61 %
Eps max = 10.24 %
Eps max = 10.87 %
Eps max = 11.50 %
Eps max = 12.12 %
Eps max = 12.75 %
Eps max = 13.38 %
Eps max = 14.01 %
Eps max = 14.64 %
Eps max = 15.26 %


==================== Mesh ====================

Element type: QUAD4
Ne = 400, Nn = 441

==================== Model ====================

Isotropic:
E = 2.10e+05, v = 0.3
planeStress = True
thickness = 3.33e+00

solver : scipy

============= Boundary Conditions =============

Unspecified.

=================== Results ===================


W def = 202448.77

Svm max = 75667.12

Evm max = 46.01 %

Ux max = 1.39e-01
Ux min = -1.56e-01

Uy max = 0.00e+00
Uy min = -9.83e-01

=================== TicTac ===================

Mesh : 307.982 ms
Boundary Conditions : 1.088 ms
Matrix : 3.160 s
Solver : 2.807 s
Display : 492.430 ms
PostProcessing : 243.154 ms
Resolution hyperelastic : 5.848 s
PyVista_Interface : 2.394 s

Generate movie 01/30 (3.33 %) 17.33 s
Generate movie 02/30 (6.67 %) 9.05 s
Generate movie 03/30 (10.00 %) 7.08 s
Generate movie 04/30 (13.33 %) 6.85 s
Generate movie 05/30 (16.67 %) 6.58 s
Generate movie 06/30 (20.00 %) 6.39 s
Generate movie 07/30 (23.33 %) 5.98 s
Generate movie 08/30 (26.67 %) 5.77 s
Generate movie 09/30 (30.00 %) 5.56 s
Generate movie 10/30 (33.33 %) 5.29 s
Generate movie 11/30 (36.67 %) 5.15 s
Generate movie 12/30 (40.00 %) 5.10 s
Generate movie 13/30 (43.33 %) 5.05 s
Generate movie 14/30 (46.67 %) 4.35 s
Generate movie 15/30 (50.00 %) 3.99 s
Generate movie 16/30 (53.33 %) 3.87 s
Generate movie 17/30 (56.67 %) 3.42 s
Generate movie 18/30 (60.00 %) 3.18 s
Generate movie 19/30 (63.33 %) 2.94 s
Generate movie 20/30 (66.67 %) 2.72 s
Generate movie 21/30 (70.00 %) 2.45 s
Generate movie 22/30 (73.33 %) 2.12 s
Generate movie 23/30 (76.67 %) 1.86 s
Generate movie 24/30 (80.00 %) 1.57 s
Generate movie 25/30 (83.33 %) 1.31 s
Generate movie 26/30 (86.67 %) 1.07 s
Generate movie 27/30 (90.00 %) 809.84 ms
Generate movie 28/30 (93.33 %) 542.88 ms
Generate movie 29/30 (96.67 %) 266.37 ms
Generate movie 30/30 (100.00 %) 0.00 µs

 16 # TODO: Compare results with analytical values ?
 17
 18 from EasyFEA import Display, Folder, Models, plt, np, ElemType, Simulations, PyVista
 19 from EasyFEA.Geoms import Point, Domain, Points
 20
 21 if __name__ == "__main__":
 22     Display.Clear()
 23
 24     # ----------------------------------------------
 25     # Configuration
 26     # ----------------------------------------------
 27     dim = 2
 28
 29     # outputs
 30     folder = Folder.Results_Dir()
 31     pltIter = False
 32     makeMovie = True
 33     result = "uy"
 34
 35     # geom
 36     R = 10
 37     height = R
 38     thickness = R / 3
 39
 40     # load
 41     N = 30
 42     inc = 1e-0 / N
 43     cx, cy = 0, -1
 44
 45     # ----------------------------------------------
 46     # Meshes
 47     # ----------------------------------------------
 48
 49     meshSize = R / 20
 50
 51     # slave mesh
 52     contour_slave = Domain(Point(-R / 2, 0), Point(R / 2, height), meshSize)
 53     if dim == 2:
 54         mesh_slave = contour_slave.Mesh_2D([], ElemType.QUAD4, isOrganised=True)
 55     else:
 56         mesh_slave = contour_slave.Mesh_Extrude(
 57             [], [0, 0, -thickness], [4], ElemType.HEXA8, isOrganised=True
 58         )
 59
 60     # nodes_slave = mesh_slave.Get_list_groupElem(dim-1)[0].nodes
 61     nodes_slave = mesh_slave.Nodes_Conditions(lambda x, y, z: y == height)
 62     nodes_y0 = mesh_slave.Nodes_Conditions(lambda x, y, z: y == 0)
 63
 64     # master mesh
 65     r = R / 2
 66     p0 = Point(-R / 2, height, r=r)
 67     p1 = Point(R / 2, height, r=r)
 68     p2 = Point(R / 2, height + R)
 69     p3 = Point(-R / 2, height + R)
 70     contour_master = Points([p0, p1, p2, p3])
 71
 72     yMax = height + np.abs(r)
 73     if dim == 2:
 74         master_mesh = contour_master.Mesh_2D([], ElemType.TRI3)
 75     else:
 76         master_mesh = contour_master.Mesh_Extrude(
 77             [], [0, 0, -thickness - 2], [4], ElemType.TETRA4
 78         )
 79         groupMaster = master_mesh.Get_list_groupElem(dim - 1)[0]
 80         if len(master_mesh.Get_list_groupElem(dim - 1)) > 1:
 81             Display.MyPrintError(
 82                 f"The {groupMaster.elemType.name} element group is used. In 3D, TETRA AND HEXA elements are recommended."
 83             )
 84     master_mesh.Translate(dz=-(master_mesh.center[2] - mesh_slave.center[2]))
 85
 86     # Display.Plot_Tags(mesh_master, alpha=0.1, showId=True)
 87
 88     # get master nodes
 89     # nodes_master = mesh_master.Get_list_groupElem(dim-1)[0].nodes
 90     if dim == 2:
 91         nodes_master = master_mesh.Nodes_Tags(["L0", "L1"])
 92     else:
 93         nodes_master = master_mesh.Nodes_Tags(["S1", "S2"])
 94
 95     # # plot meshes
 96     # ax = Display.Plot_Mesh(master_mesh, alpha=0)
 97     # Display.Plot_Mesh(mesh_slave, ax=ax, alpha=0)
 98     # # add nodes interface
 99     # ax.scatter(*mesh_slave.coord[nodes_slave, :dim].T, label="slave nodes")
100     # ax.scatter(*master_mesh.coord[nodes_master, :dim].T, label="master nodes")
101     # ax.legend()
102     # ax.set_title("Contact nodes")
103
104     # ----------------------------------------------
105     # Simulation
106     # ----------------------------------------------
107     material = Models.Elastic.Isotropic(
108         dim, E=210000, v=0.3, planeStress=True, thickness=thickness
109     )
110     simu = Simulations.Elastic(mesh_slave, material)
111
112     list_master_mesh = [master_mesh]
113
114     if pltIter:
115         ax = Display.Plot_Result(simu, result, deformFactor=1)
116
117     for i in range(N):
118         master_mesh = master_mesh.copy()
119         master_mesh.Translate(cx * inc, cy * inc)
120
121         list_master_mesh.append(master_mesh)
122
123         convergence = False
124
125         coordo_old = simu.Results_displacement_matrix() + simu.mesh.coord
126
127         while not convergence:
128             # apply new boundary conditions
129             simu.Bc_Init()
130             simu.add_dirichlet(nodes_y0, [0] * dim, simu.Get_unknowns())
131
132             nodes, newU = simu.Get_contact(master_mesh, nodes_slave, nodes_master)
133
134             if nodes.size > 0:
135                 simu.add_dirichlet(nodes, [newU[:, 0], newU[:, 1]], ["x", "y"])
136
137             simu.Solve()
138
139             # check if there is no new nodes in the master mesh
140             oldSize = nodes.size
141             nodes, __ = simu.Get_contact(master_mesh, nodes_slave, nodes_master)
142             convergence = oldSize == nodes.size
143
144         simu.Save_Iter()
145
146         print(f"Eps max = {simu.Result('Strain').max() * 100:3.2f} %")
147
148         if pltIter:
149             Display.Plot_Result(simu, result, plotMesh=True, deformFactor=1, ax=ax)
150             Display.Plot_Mesh(master_mesh, alpha=0, ax=ax)
151             ax.set_title(result)
152             if dim == 3:
153                 Display._Axis_equal_3D(
154                     ax, np.concatenate((master_mesh.coord, mesh_slave.coord), 0)
155                 )
156
157             # # Plot arrows
158             # if nodes.size >0:
159             #     # get the nodes coordinates on the interface
160             #     coordinates = groupMaster.Get_GaussCoordinates_e_p('mass').reshape(-1,3)
161             #     ax.scatter(*coordinates[:,:dim].T)
162
163             #     coordo_new = simu.Results_displacement_matrix() + simu.mesh.coord
164             #     ax.scatter(*coordo_old[nodes,:dim].T)
165             #     incU = coordo_new - coordo_oldq
166             #     [ax.arrow(*coordo_old[node, :dim], *incU[node,:dim],length_includes_head=True) for node in nodes]
167
168             plt.pause(1e-12)
169
170     print(simu)
171
172     # ----------------------------------------------
173     # Results
174     # ----------------------------------------------
175     if makeMovie:
176
177         def DoAnim(plotter, n):
178             simu.Set_Iter(n)
179             PyVista.Plot(
180                 simu,
181                 "Svm",
182                 1,
183                 style="surface",
184                 color="k",
185                 plotter=plotter,
186                 nColors=10,
187                 show_grid=True,
188             )
189             PyVista.Plot(list_master_mesh[n], plotter=plotter, plotMesh=True, alpha=0.2)
190
191         PyVista.Movie_func(DoAnim, N, folder=folder, filename=f"{result}.gif")
192
193     if not pltIter:
194         plotter = PyVista.Plot(simu, result, plotMesh=True, deformFactor=1)
195         PyVista.Plot_Mesh(master_mesh, alpha=0.4, plotter=plotter)
196         plotter.show()
197
198     Display.plt.show()

Total running time of the script: (0 minutes 11.557 seconds)

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